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Repair

Procedure

Repair

Procedures

At Industrial EQ Diagnostics, we provide comprehensive in-house repair solutions for a wide range of industrial equipment. Let our certified technicians repair your new, remanufactured, or refurbed machinery quickly and reliably in only a few short days, and if you can't wait, we offer rush service for immediate needs!

We utilize true load testing and full-function testing within our advanced diagnostic process, ensuring each unit that has been serviced is functioning optimally before being returned to the customer. And, we stand behind all our repairs with a 2-Year In-Service Warranty, so you know we do it right!

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AC/DC

Drive

Repair

  • Visual inspection and signature analysis to test components.
  • Common failure parts (capacitors, transistors, power supplies) are checked and replaced.
  • Waveform analysis and dummy load testing ensure output integrity.
  • Full load testing with a dynamometer confirms performance.
  • The unit is cleaned, retested, and shipped.

    • Chart

    Recorder

    Repair

  • Disassembly and power component testing for damage or loose connections.
  • Component-level troubleshooting and repairs for optimal functionality.
  • Factory default settings and signal verification to match manufacturer specs.
  • Final cleaning and retesting for quality assurance.

    • Circuit

    Breaker

    Repair

  • Contact closures and trip timing are tested with high current.
  • Magnetic trip adjustments and shunt trip tests ensure accuracy.
  • Faulty contacts and trip mechanisms are replaced.
  • Full cleaning and retesting before shipment.

    • CNC

    Controls

    Repair

  • Visual inspection of connectors, PCBs, and operator controls.
  • Common failure components are tested and replaced.
  • Voltage supply and I/O functions verified per OEM specifications.
  • Final testing ensures system reliability.

    • Counters

    &

    Timers

    Repair

  • Mechanical and electrical timers checked for accuracy.
  • Relays, oscillators, and logic functions tested and replaced as needed.
  • Signal generators verify proper count and timing functionality.
  • Complete cleaning and retesting before dispatch.

    • Encoder

    Repair

  • Visual and rotational stress tests performed on the gratical and shaft.
  • Signals verified to match OEM pulse/count specifications.
  • Defective components identified and replaced.
  • Final testing and thorough cleaning before shipment.

    • Flow

    Meter

    Repair

  • Sensor wheels, mechanical parts, and circuits are tested for damage.
  • Simulated flow testing verifies proper output and set points.
  • Transmitter signals tested for accuracy and adjustments made..
  • Unit is fully cleaned and retested before final shipment.

    • I/O

    Modules

    Repair

  • OEM-specific test stations identify faults.
  • Power supplies, drivers, and transistors are inspected and replaced.
  • Ladder logic and current loads verified.
  • Final cleaning and performance verification.

    • Industrial

    Controls

    Repair

  • Power components and output relays inspected and replaced.
  • Internal power supplies verified for proper voltage output.
  • Software and control functions tested with a small program.
  • Final cleaning and retesting before delivery.

    • Industrial

    Monitors

    Repair

    CRT-Based:

  • Power supply and horizontal circuits tested for shorts.
  • Flyback and video alignment checked with an OEM monitor analyzer.
  • Capacitors and high-failure components replaced.
  • Final cleaning and retesting before delivery.

    • LCD-Based:

  • Backlights, inverters, and capacitors tested and replaced.
  • White balance and color temperature verified.
  • Final testing ensures OEM compliance.

    • PLC

    Repair

  • Power applied to verify input/output functionality.
  • Capacitors, relays, and isolators replaced as needed.
  • Ladder logic and battery backup tested.
  • Final unit cleaned and retested.

    • Power

    Supplies

    Repair

  • Input circuits inspected for shorts or faulty components.
  • Output voltage and regulation tested under full load.
  • Sense circuits checked for proper operation.
  • OEM compliance verified before shipping.

    • Printed

    Circuit

    Boards

    Repair

  • Visual inspection for missing or damaged components.
  • All circuits tested using precision diagnostic tools.
  • Defective components replaced, and full functionality verified.
  • Final cleaning, recoating, and anti-static packaging.

    • Robotics

    Repair

  • Surface inspection and mechanical component testing.
  • Electromechanical assemblies fully diagnosed and repaired.
  • Front panels, power supplies, and cables inspected.
  • Final system power-up, cycling, and load testing.

    • Safety

    Equipment

    Repair

    Light

    Curtains

    &

    Scanners:

  • Lenses and connectors inspected for damage.
  • Motor and scanning communication verified.
  • Alignment and output signals tested for accuracy.

    • Servo

    Drives

    Repair

  • Power components, feedback circuits, and MOSFETs inspected.
  • Universal tester verifies phase, rotation, and load performance.
  • Final full-load test ensures precision operation.

    • Soft

    Starts

    Repair

  • SCRs, gates, and power supplies tested before applying power.
  • 3-phase power and control voltage checked for performance.
  • Full-load testing ensures correct timing and bypass operation.

    • Spindle

    Drives

    Repair

  • Surface defects and shorted components tested.
  • Common failure parts replaced for smooth operation.
  • Dynamometer testing eliminates ripple and velocity errors.

    • Repair

    Turnaround

    &

    Emergency

    Service

    At Industrial EQ Diagnostics, we work efficiently to minimize downtime and restore operations quickly.

  • Standard repair turnaround: 3-5 days.
  • Rush service available for urgent needs.
  • Same-day repair available based on parts stock.
  • 24/7 emergency after-hours repair available (for an additional 25% of repair cost or $250, whichever is greater).

    • Need

    Emergency

    Repair?

  • On-call technicians are available 24/7, 365 days a year.
  • Troubleshooting support.
  • Fast rush repair service.
  • Access to our vast inventory of surplus equipment.

    • When downtime is not an option, trust Industrial EQ Diagnostics to provide fast, expert repair solutions tailored to your needs.

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    Your facility becomes capable of eliminating downtime as well as cutting costs from the industrial service and repair history.

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    Our emergency repair line features highly trained representatives who respond to emergencies all day, every day, throughout the year. Call (NUMBER) and press 1 to connect directly with our staff team. Your call will be answered by a staff member who will get back to you within an hour to help maintain your facility's operation.