Industrial
Electronic
Repair
Industrial
Electronic
Repair
Industrial electronics are vital in automated production, ensuring operations run smoothly, accurately, and effectively. However, like any system, they can malfunction and have problems that need professional help. Their complex nature makes electronics repair a specialized job that requires skill and care.
Advanced electronic services simplify finding and fixing problems. Our professionals specialize in PCB repair, PCB rework services, and small electronics repair, handling issues carefully. From vibration motor maintenance to intricate electronics repair service, every part is tested and fixed to function well for a long time.
Choosing the best electronic services near me means choosing experts who ensure industrial systems function well, reducing downtime and increasing performance.
How
Our
Industrial
Component
Repair
Process
Ensures
Reliability
At Industrial EQ Diagnostics. INC, we prefer to be open with what we do to your machinery. We provide updates throughout the procedure on the status of your devices, and we have a standard test and repair procedure for all machines. This procedure employs 100% actual load testing and customer-engineered test stands in the two main processes.
100%
True
Load
Testing
The performance characteristics of any electronics piece, motor, power supply, circuit board, or variable frequency drive will vary depending on whether it is tested under load. All electronics are rated to operate at something, and if you are not testing it that way, you will allow failures to go undetected, which will cause downtime in the field.
That is why we are continuously creating test stands so that once repairs have been completed, we can guarantee the device will function at its full capacity once installed. The test stands that we have are the following:
Drive
dynamometers
Our drive dynamometers offer comprehensive testing capabilities across all motor controls, including AC, DC, spindle, and servo drives.
Dynamic
resistive
loads
Dynamic resistive loads function to evaluate power features while closely following designated response curves.
Power
load
banks
Power load banks function to evaluate power supply output characteristics and whether they operate using AC or DC power. This equipment ranges from low-current models to high-current models.
Motor
dynamometers
Motor dynamometers deliver full torque combined with fully rated frequency and voltage to perform tests on every type of motor we maintain. AC induction motors operate alongside DC motors, permanent magnet motors, servo motors, stepper motors, and spindle motors.
Stage
1:
Drive
Testing
After fixing a motor control and ensuring that all control functions are checked, the final testing takes two steps. At the first of these steps, a drive is placed on an uncoupled motor to any load at a technician's bench.
A technician can now slowly observe any irregular change in current or untimely frequency problems and kill the test prior to a breakdown. This test is conducted with an undersized motor for the controller and at a reduced speed. The motor is gradually accelerated to full speed and closely observed.
Stage
2:
Dynamometers
After the preliminary testing is over, the drive is mounted on a dynamometer relevant to its size. A dynamometer is an engineering braking device that develops a load by using two motors mounted together, turning in opposite directions and offering resistance to one another.
The drive is then operated at low, mid, and high speeds while resistance is loaded on the shaft, which will load the output lines. The dynamometer will be programmed to get the drive up to its rated amperes at each individual frequency.
Custom-Engineered
Test
Stands
Most electronic devices operate in what is referred to as a closed-loop system. A short definition of this is any device that needs a feedback signal from another device in order to carry out its function.
All applications, such as servo, computing, process control, and robotics, utilize some type of communication to carry out tasks within a machine's operation. Without this connection, very little of a device's function can be tested. We continuously design test stands to guarantee function on all models and manufacturers we support.
These test stands are comprised of the following:
Software
platforms:
Software platforms enable connectivity to various communications protocols by allowing access to DeviceNet and Profibus along with SERCOS and Modbus standards.
Transmit
and
receive
stands:
The transmit and receive stands provide safety-focused solutions utilizing both light curtains and scanners.
Multi-axis
servo
control
stands:
Multi-axis servo control stands exclusively serve the needs of servo applications.
Programmable
logic
controller
(PLC)
racks:
Each PLC rack contains unique components to test individual supplies and processors in combination with I/O blocks.
Flow
control
test
stands:
Flow control test stands serve as testing tools for hydraulic and pneumatic servo-operated valves.
Advanced
Repair
Services
for
Industrial
Electronics
Every industrial repair company must comprehend how AC and DC drives function. We rapidly identify your drive malfunction and resolve it effectively and efficiently. Our understanding extends to various AC and DC drive brands, including the following:
Our industrial repair of AC or DC drives starts with these standard testing and procedure steps:
